Atmospheric Plasma Sprayed (APS) Zirconia Ceramic Coating | Thermal & Wear Resistant Solutions
High-performance APS zirconia ceramic coatings for thermal insulation, wear resistance, and corrosion protection. Ideal for industrial components requiring durable surface engineering solutions.
APS zirconia ceramic coating
atmospheric plasma spraying zirconia
zirconia thermal barrier coating
ceramic coating for wear resistance
plasma sprayed ceramic coating
ZrO2 coating surface engineering
Product Overview
Atmospheric Plasma Sprayed (APS) zirconia ceramic coating is an advanced surface engineering solution designed to enhance the performance of industrial components. Using atmospheric plasma spraying technology, zirconia (ZrO₂) coatings are applied to substrates to provide excellent thermal insulation, wear resistance, and corrosion protection.
Key Features
1. Excellent Thermal Insulation
Zirconia coatings are widely used as thermal barrier coatings (TBCs) to reduce heat transfer.
2. Superior Wear Resistance
Protects components from abrasion and erosion in harsh environments.
3. Corrosion Resistance
Provides a protective barrier against chemical attack and oxidation.
4. Strong Coating Adhesion
APS technology ensures reliable bonding between coating and substrate.
5. Versatile Application
Suitable for a wide range of metallic components and industrial systems.
Applications
Thermal barrier coatings for turbines and engines
Oil and gas equipment protection
Industrial machinery and wear parts
Aerospace and energy systems
Chemical processing equipment
Technical Advantages
Controlled coating thickness and microstructure
Improved component lifespan
Reduced maintenance and downtime
Compatibility with complex geometries
Customization Options
Coating thickness control
Surface preparation and finishing
Substrate compatibility (steel, alloys, etc.)
Multi-layer coating systems
Performance optimization for specific environments
Localized Title (US)
APS Zirconia Ceramic Coating Services in USA | Atmospheric Plasma Spraying Solutions
Localized Content Snippet
We provide high-performance APS zirconia ceramic coating services for industrial clients across the United States. Our atmospheric plasma spraying solutions enhance thermal resistance, wear protection, and durability for critical components.
Engineering support and custom coating solutions available.
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| Type | Unit | A‑100 | A‑200 | A‑300 | AZ‑100 |
| Material | - | Al₂O₃ 97% | Al₂O₃ 99.5% | Al₂O₃ 99.7% | Al₂O₃‑ZrO₂ |
| Colour | - | White ivory | White | Ivory White | White |
| Density | g/cm³ | 3.75 | 3.9 | 3.92 | 4.2 |
| Flexural Strength | MPa | 280 | 320 | 370 | 480 |
| Compressive Strength | MPa | 2250 | 2300 | 2450 | 2700 |
| Modules of Elasticity | GPa | 330 | 370 | 380 | 350 |
| Fracture Toughness | MPa·m^½ | 3 | 4 | 4.5 | 5.5 |
| Poisson's Ratio | — | 0.23 | 0.22 | 0.22 | 0.24 |
| Hardness | HRA | 90 | 91 | 91 | 91 |
| Vickers Hardness | HV1 | 1450 | 1550 | 1600 | 1600 |
| Thermal Expansion | 10⁻⁶K⁻¹ | 7.1 | 6.8 | 6.8 | 9.2 |
| Thermal Conductivity | W/m·K | 25 | 32 | 32 | 8 |
| Thermal Shock | ΔT·℃ | 200 | 220 | 220 | 470 |
| Max Use Temp(Oxidizing) | ℃ | 1200 | 1400 | 1650 | 1000 |
| Max Use Temp(Reducing) | ℃ | 1200 | 1400 | 1700 | 1000 |
| Volume Resistivity (20℃) | Ω·cm | 10¹⁴ | 10¹⁵ | 10¹⁵ | 10¹⁴ |
| Dielectric Strength | kV/mm | 16 | 20 | 22 | 16.5 |
| Dielectric Constant(1MHz) | - | 11.5 | 11 | 10 | 11 |
| Dielectric Loss (tanδ) | 1MHz | 3×10⁻³ | 1×10⁻³ | 1×10⁻³ | 2×10⁻² |